Field Mods Protect Mass Production

Updated: 2025.03.06 7M ago 1 sources
In WWII, William Knudsen froze factory designs and shifted upgrades to field‑mod depots so assembly lines could run uninterrupted. Ford’s B‑24 plant at Willow Run shipped aircraft fast, then in‑theater teams retrofitted improvements, avoiding redesign churn that would have stalled throughput. Adopting this 'field‑mod first' rule can prevent modern programs from dying under pre‑production change orders. — It offers a clear procurement and manufacturing heuristic for scaling drones, vehicles, and energy hardware quickly without sacrificing improvement.

Sources

People, ideas, machines X: Freedom's Forge - the story of American business and industrial production in World War II
Dominic Cummings 2025.03.06 100% relevant
“CH13 — Ford’s B24 factory at Willow Run, field modification as Knudsen’s solution for how to update designs without scuppering mass production.”
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